WingBlog

Manufacturing Intelligence, Networking, Security & Some Unrelated Stuff

Category: WingBlog
Larry Claussen

Can my plant REALLY justify OEE (Peformance Improvement) Software?

Dear Larry,

I believe I need an OEE program and software to increase output at my plant, but I just CAN'T put my finger on what I'll accomplish in the real world!   How about a rough idea of what I should expect?

Signed,

Potential OEE Guy.
_____________________________________
Dear Potential,

That's a great question!  It doesn't have an easy answer, but let me tell you about my experience.  The results we see vary significantly based on the applications, how well each customer's systems are performing before the OEE program is implemented and how proactive the customers are in implementing changes.  The return on investment time frame also varies, but in all well implemented projects I've seen, the ROI is less than one year, and many times way less.

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David McKay

And in this corner - IT versus Control Engineering

I read a great article from Eric Byres of Byres Security, and it has enough meat for me to pass it along:

IT Security and the Plant Floor

A few months ago, while attending a conference on “Cybersecurity for Process Control,” we heard a question from a very smart network engineer at Cisco that got us thinking.  He asked: “Why not just apply the already developed practices and technologies from information technology security to plant floor security— isn’t that good enough to solve the problem?”  A week later, an IT security specialist said: “None of this would be a problem if those plant floor people just used proper security policies.  What’s wrong with them?” Both of these questions are valid.  In the dozens of industrial cybersecurity incidents we’ve investigated over the past five years, had the facility followed good IT security practices in network design, password handling, and access controls, virtually none of the problems would have occurred.  So why don’t we just deploy the standard IT practices for our process control systems and stop making such a big deal of plant floor security?  Are process engineers so stupid, lazy, or stubborn that they won’t just do what IT says?  Process engineers are certainly not stupid, lazy, or stubborn (OK, there are a few exceptions).  Certainly some don’t deploy the proper IT security measures because they don’t understand them, but most hesitate because they sense that somehow many IT practices don’t mix well with the plant floor environment.  And they’re correct, for four very good reasons.

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